Modernized Legacy Supply Chain Product Quality Systems

Supply chain traceability of parts and repairs for the OEM to predict recalls

North American Manufacturing and Supply Chain

Challenge

  • Mainframe legacy systems were not scalable to the rising volume of part sales and repairs.
  • Attempt to translate and rewrite Cobol to Dotnet was unsuccessful due to spaghetti code in legacy.
  • Converting data to API using IBM DataPower for front end to consume resulted in drastic performance issue at tables.
  • CDC products or oracle golden gate solutions were adding huge license cost on top of existing spend.

Solution

  • Build a custom REST API solution on top of existing mainframe database using Apache Camel, Spring, Jetty.
  • Apache Camel applied transformations required for API.
  • Cached datasets and used ETags to optimize calls to database saving performance.
  • Exposed REST API over IBM data power to external systems to consume.
  • Microsoft Azure based cloud native apps synced data and rendered over PowerBI for analytics and predictions.

Benefits

  • Solution didn’t require any new software licenses.
  • Mainframe database capacity was preserved well for other legacy processes.
  • No legacy system update was required with growing sales, suppliers, plants and dealerships.
  • The cloud native solution was able to perform recall predictions much earlier.
  • End to end traceability of parts.